1
Tube production
Forming from strip, welding, cutting to length & Calibration
Stainless Steel
Mild Steel
2
Tube from bars or coils
Cutting to length & Calibration
Annealed Stainless Steel
Copper
Aluminium
Heating
Elements
Heating elements
Machines and production lines for armoured heating elements
Automatic machines for tube preparation
Automatic machines for coil preparation
1
Forming Coil
Coiling wire
2
Mounting Plastic Plugs
Insert Plastic Plug on bottom Pin
3
Welding coil
Welding both Pins to coil
Stainless Steel
Mild Steel
Copper
Aluminium
4
Ohmic test
Ohmic control
5
Cleaning of coils
Washing process with water
Automatic machines for filling tube
1
Tube presetting
2
Feeding Tubes
Transferring tubes from pressetter into filling machine
Stainless Steel
Mild Steel
Copper
Aluminium
3
Filling process
Fill with MgO
4
Mounting Plastic Plugs
Insert Plastic Plug on Upper Pin
Automatic machines for rolling tubes
1
Feeding Tubes
Feeding rolling mill
2
Diameter roll reduction of filled tubes
MgO Compression process
Stainless Steel
Mild Steel
Copper
3
Hi pot test
Electrical strength tess & automatic reject
Pressing
Tubes
1
After filling process
Pressing Aluminium tubes for MgO compression
Aluminium
Automatic machines after rolling which can do different operations depending on customer requirements
1
Length measurement
2
Removal of plastic plugs from the end
3
Cutting/cropping of terminal pins
4
Annealing
5
Spot annealing
6
Electric tests
7
Sorting of elements out of tolerance
8
Transfer data collected
Automatic machines After Rolling
1
Annealing
Anealing tubes in continous furnace
Stainless Steel
Mild Steel
Copper
2
Annealing
Spot annealing
Copper
Automatic machines after annealing
1
Cooking Appliances
Prymer+Curing
Stainless Steel
2
Immersion Heaters
Drying in oven
Stainless Steel
Copper
3
Irons
MgO Silicon coated
Mild Steel
Aluminium
Automatic machines for stretching to length
1
Automatic Transfer
Removing Plastic plugs
2
Automatic Transfer
Cutting terminal pins
Stainless Steel
Mild Steel
3
Automatic Transfer
Stretching to length
4
Automatic Transfer
Ohmic control
Automatic machines for bending
1
Cooking Appliances
Universal bending machine
Stainless Steel
2
Immersion Heaters
Specific machine
Stainless Steel
Copper
3
Irons
Specific machine
Mild Steel
Aluminium
Automatic machines for finishing
1
Full pressing
Hydraulic press
Stainless Steel
Copper
2
Fixing supports
Mechanic press
3
Fixing supports
Brazing & TIG welding flansches
Stainless Steel
Mild Steel
Copper
4
Cleaning
Sand blasting Shotpeened
Stainless Steel
Copper
5
Sealing Process
Silicon or epoxy resin
6
Welding connections
spot welding machine
7
Electric control
Testing device
Stainless Steel
Mild Steel
Copper
Aluminium
8
Dimmensional control
Manual / automatic
9
Packaging
Manual / automatic
Systems and machines for the production of armoured electric resistances
SORMEC produces innovative solutions for the automation of the production of electrical resistances. The technologies, machines and production lines designed by SORMEC guarantee the highest level of quality and technology for the production of electric armored heaters and all types of industrial electrical resistances.
